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Senior DeltaV Controls Engineer

Raleigh, NC

About the Role

Lead the design, implementation, and project management of large-scale automation projects within the biopharmaceutical and medical device manufacturing space. You’ll deliver cGMP-compliant Emerson DeltaV solutions from concept to commissioning, collaborating with multidisciplinary teams to ensure regulatory compliance, efficiency, and innovation

Key Responsibilities

  • Design and implement DeltaV control systems for complex capital projects

  • Develop batch sequencing, phase logic, and recipe structures per ISA-88 standards

  • Create high-performance HMIs in DeltaV Live and DeltaV Operate following ISA-101 guidelines

  • Configure and integrate industrial networks (Ethernet/IP, Modbus TCP/IP, Profibus, Foundation Fieldbus, OPC UA)

  • Manage schedules, budgets, and resources for on-time, within-budget project execution

  • Ensure adherence to cGMP, GAMP5, and 21 CFR Part 11 compliance requirements

  • Mentor and guide junior engineers and cross-disciplinary teams

  • Oversee FAT, SAT, and acceptance testing activities


Required Qualifications

  • 8–15 years hands-on Emerson DeltaV system engineering experience

  • Proficiency in DeltaV Live and DeltaV Operate

  • Strong knowledge of ISA-88 batch processing and ISA-101 HMI principles

  • Experience in regulated Life Sciences environments (cGMP, GAMP5)

  • Expertise with industrial communication protocols: Ethernet/IP, Modbus TCP/IP, Profibus, Foundation Fieldbus, OPC UA

  • Proven leadership in managing large capital automation projects


Preferred Qualifications

  • Experience with Rockwell Automation, Siemens PCS7, or Ignition SCADA

  • Electrical design skills (MCCs, VFDs, control panels)

  • Historian integration and advanced control strategies


Work Environment

  • Office-based with commissioning site visits (~25% travel)

  • Frequent use of engineering tools, control systems, and networking equipment

  • Occasional lifting and physical work during commissioning activities

 
 
BSD Business Consulting
recruiting@bsdbusinessconsulting.com
203-457-6554

 

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